Zvinhu zvekupisa zveStainless Steel Sheath vs. Aluminium Foil zveSoutheast Asian Food Processing Plants: Kuenzanisa Humidity Corrosion

 

TL;DR —Muruzivo rwangu rwekusarudza zvinhu zvinodziya munzvimbo dzinopfuura 40 dzeAsia dzinogadzira chikafu muAsia, zvinhu zvinodziya zvine sheath yesimbi isingasvibi zvinogara kwenguva yakareba ka3-5 kupfuura zvinodziya zvealuminium foil pasi pemamiriro ehunyoro chaiwo. Ndakayera mutsauko uripo mumakamuri ekupfapfaidza munyu anodzorwa, ndakaverenga mari yekutsiva mumakore mashanu ekuchengetedza, uye ndini ndiri kukumbira ruregerero kune maneja wezvirimwa kana sarudzo yakachipa ikatadza kushanda pamwedzi 14. SS304/316 inodzivirira chloride kubva mumunyu uri mumhepo uye makemikari eCIP anoparadza aluminium foil mukati memwedzi 18-24. Kune vanochengeta chikafu muvhu uye vanoisa mufiriji, ndichiri kukurudzira aluminium foil - chigadzirwa chakanaka chaizvo kana chakaenzana nenzvimbo yakakodzera. Kune chero nzvimbo yekugadzira ine mvura, utsi, kana sanitizer, handingabvumire chero chinhu chisingasviki SS304 sheath.

Chikonzero nei ndichiona zvinhu zvinopisa zvichikundikana nekukurumidza muzvirimwa zvekudya zveSoutheast Asia

Ndakafamba munzvimbo dzinogadzirwa chikafu muThailand, Vietnam, Indonesia, nePhilippines kwemakore masere, uye ndinogona kukuudzai kuti chii chinouraya zvinhu zvinopisa munzvimbo iyi nekukurumidza kupfuura chero kupi zvako. Chinhu chekutanga chinokuwira pasi pekugadzira hachisi ruzha - hunyoro. Mufekitori yezvinwiwa muBangkok yandakashanyira gore rapfuura, hunyoro hwemukati hwakagara pa87% na08:00 AM, kunyangwe paine mhepo inofefetera nekukurumidza. Kunyorova kwaidonhedza pamusoro pemapaipi epamusoro pamidziyo iri pasi. Ndakayera 34°C ambient ne hygrometer yangu: dova raive 2°C chete pasi pekupisa kwemhepo. Nzvimbo yega yega yesimbi yairamba yakanyorova.

Sanganisa izvozvo nemakemikari ekuchenesa chikafu — peracetic acid pa 200-500 ppm, sodium hypochlorite pa 100-200 ppm, quaternary ammonium compounds — uye ndinogona kufanotaura nemazvo kana chinhu chinodziya chisina kutaurwa chichakundikana.AMPP, ngura munzvimbo dzemaindasitiri dzine hunyoro inokurumidza ne2-4x kana tichienzanisa nenzvimbo dzakaoma. Muchikafu chekudya cheSE Asia uko hunyoro hunogara pamusoro pe80% kwemwedzi 8-10 uye chlorine sanitizers ichipfapfaidzwa zuva nezuva, data rangu rinoratidza kuti huwandu hwengura hunoshanda hunopfuura ka5-8x kupfuura zvinofanotaurwa nepepa remugadziri.

Hezvino zvinorehwa neizvi:Vagadziri vazhinji vezvinhu zvinopisa vanoti hupenyu hwavo hunogara kwenguva yakareba vachishandisa mamiriro ekunze emurabhoritari — 25°C, 40% RH. Imwe fekitori yekugadzira chikafu muJakarta kana Ho Chi Minh City ine mashifiti emaawa makumi maviri nemana ine hutsanana husiku haisi iyo nzvimbo iyoyo. Ndakaona modhi imwecheteyo ichirarama kwemakore mashanu mubhekari yeGerman asi ichikundikana mumwedzi gumi nemana panzvimbo yekudya kwehove yeVietnam — nekuti nzvimbo yekushanda yakanga yakasiyana zvachose.

Ndakadzidza izvi muna 2019 pandakatumira maheater ealuminium foil kukambani yekugadzira mukaka wekokonati muSamut Sakhon, Thailand. Pepa rekuongorora rakavimbisa "hupenyu hwekushanda: makore mashanu zvichikwira pamagetsi akayerwa." Pakazosvika mwedzi 16, maneja wefekitori akanditumira mapikicha andinochengeta muforodha rakanyorwa kuti "Never Again." Chinhu chimwe nechimwe chakaratidzwa ngura iri pafoil-polymer interface - dhayamini yakabviswa, adhesive yero-yero, waya yekudzivirira yakaratidzwa. Ndakabvumidza kutsiva waranti yakazara, ndikabhururuka kuenda kunzvimbo iyi, uye ndakapedza mazuva matatu ndichigadzirisa SS304. Rwendo irworwo rwakadhura kupfuura mari yese yekutanga yeodha, uye rwakandidzidzisa zvandinoudza mainjiniya matsva ese izvozvi:Mukugadzirisa chikafu muSouth Asia, kusarudza zvinhu zvinopisa idambudziko rekutanga pakufananidza nharaunda, dambudziko rekugadzirisa mitengo rinotevera.

Zvinhu Zvinokosha: Maitiro Andinoita Kusiyanisa Pakati Pekuvaka Sheath Yesimbi Isina Kusara NeAluminium Foil

Pandinodudza "chinhu chinodziya chine sheath yesimbi isina ngura," ndiri kutsanangura dhizaini yechubhu apo waya yekudzivirira yeNiCr 80/20 iri pakati chaipo mukati mechubhu yeSS304 kana SS316 isina musono, yakakomberedzwa nehupfu hwemagnesium oxide (MgO) hunofukidza waya nemagetsi (>100 MΩ) uye hunoibatanidza nekupisa. Migumo yechubhu yakavharwa nezvisimbiso zvegirazi-ku-metal - zvandinoda munzvimbo dzine hunyoro. Pandinoti "chinhu chinodziya chealuminium foil," ndinoreva dhizaini yakati sandara, inochinjika uko waya yekudzivirira inosungirirwa pakati pezvikamu zvealuminium foil uye inosungirirwa nepolymer adhesive (polyester, polyimide, kana silicone). Ndinodudza izvi kuti zvive zvekushandisa zvakatetepa kana kuti nzvimbo yekudziya inofanira kutenderedza geometry yakaoma.

Asi heino musiyano mukuru:SS sheath inoumba chipingamupinyi chesimbi chinoparadzanisa waya yekupisa yemukati kubva kune zvakatipoteredza. Chitofu chealuminium foil chinoshandisa polymer adhesive layers kuti chivharidzire zvakatipoteredza. Sekureva kwazvinoitwaChirevo cheEngineering Toolbox chekudzivirira ngura, simbi dzakasungirirwa nepolymer munzvimbo dzine hunyoro dzinoora kuburikidza ne hydrolysis yehunyoro — iyo polymer inonwisa hunyoro, inorasikirwa nesimba rebond zvishoma nezvishoma, uye inogona kukundikana pasina yambiro inooneka kusvika yabviswa. Ndakaongorora zvinhu zvaitaridzika zvakanaka kunze asi zvakarasikirwa ne80% yesimba razvo rebond remukati.

Kuenzanisa Kwemagadzirirwo Ekuvaka Kwandinoshandisa Pakutsanangurwa Kwevatengi

Rutivi Chinhu Chine Sheathed SS Chinhu cheAruminiyamu Foil
Jaketi rekunze Chubhu yeSS304 kana SS316, madziro ane 0.5-2.0 mm Foiri yearuminiyamu, ukobvu hwe 0.05-0.15 mm
Chisimbiso chezvakatipoteredza Chisimbiso chesimbi chinovharidzirwa + chivharo chegirazi kubva pasimbi kuenda pagirazi (zvandinoda) Chisungo chinonamira chepolymer — polyester, silicone, kana polyimide
Kudzivirira mukati Upfu hweMgO hwakakanyiwa — ceramic isina kugadzirwa, isinganyungudike Firimu rePolymer — reorganic, rinogona kukanganiswa ne hydrolysis yehunyoro
Chinhu chinodzivisa Waya yeNiCr 80/20, yakabatana uye yakamanikidzwa kusvika ±0.2 mm kutsungirira Waya yeNiCr kana trace yefoil yakachekwa, yakasungirirwa pakati pezvikamu zvefoil
Tembiricha yakanyanya kuenderera mberi 750°C (SS304), 850°C (SS316) 130°C (polyester), 200°C (silicone), 260°C (polyimide)
Kuwanda kwewatt kwakajairika Kusvika 50 W/cm² (Ini ndinogumira ku35 pakugadzira chikafu) 0.15-1.5 W/cm²
Kuchinjika Yakasimba; nharaunda yekukombama shoma ~2.5x OD (Ini ndinotsanangura katatu kune nzvimbo dzine hunyoro) Inochinjika zvakanyanya; inogona kuenderana nenzvimbo dzakakombama uye dzisina kurongeka

Handiwanzoona izvi zvichikurukurwa mumabhuku ekupisa zvinhu, asi heino nyaya huru:Chitofu chealuminium foil chinoita sechinokwikwidza papepa — chakachipa ne2-3x, chakareruka, chinochinjika. Asi pasi pe85%+ RH yakasimba pa35°C — mamiriro andakayera mukati mezvirimwa zvekudya zveSE Asian munguva yemwaka wemvura — zvinonamatira zvakagadzirwa nepolyester zvinoitwa hydrolysis. Zvisungo zveester mumusana wepolymer zvinotsemuka kana paine mamorekuru emvura pakupisa kwakakwira. Ndakaongororwa nemasampuli akakundikana nepolymer lab, uye FTIR spectra yakasimbisa kutsemuka kukuru kwecheni muchinamira. Uku hakusi kukanganisa kwekugadzira — idambudziko refizikisi rehurongwa hwezvinhu zvepolyester.

Ndiri kurara zviri nani ndichitsanangura SS304/316 nekuda kwezvaisina:hapana chisimbiso chepolymer chekuora, hapana tambo yekubatanidza inonamira kuti iite hydrolyze, hapana zvinhu zvakasikwa munzira yehunyoro. Nzira chete inogona kupinda ndeyekupfuura nepakati pezvisimbiso zvekupedzisira, uye zvisimbiso zvegirazi-ku-simbi zvakatsanangurwa zvakanaka zvinochengetedza hunhu hwepamusoro kwemakore 5-10+ — Ndine data remumunda kubva kumidziyo yekuisa kubva muna 2017 ichiri kupasa bvunzo dze500V insulation resistance pa >50 MΩ.

Data Rangu reKuedza Kuora: Mashandiro Anoita SS neAluminum Foil Mumamiriro Ekunze eAsia

Handivimbi nemapepa edata evatengesi pakuenzanisa ngura — ndakapiswa nemigumisiro yekuyedza yakakurumidza isingashandurire kune mamiriro chaiwo. Pandinoongorora kugara kwenguva refu, ndinoedza nzira nhatu: ngura yakafanana pamusoro, ngura yegomba, uye ngura yegalvanic panzvimbo dzakasiyana dzesimbi, uye ndinoshuma mhedzisiro yacho muchimiro chakafanana kuitira kuti vatengi vangu vagone kuenzanisa data kwemakore akawanda.

Kuedzwa kweMunyu: Mhedzisiro Yangu yeASTM B117

IyoASTM B117-19Nzira yekupfapfaidza munyu ndiyo bvunzo yandinoita pane zvese zvitsva zvinodiwa pakupisa — 5% NaCl mhute pa35°C mukamuri rinodzorwa. Ndinoziva kuti bvunzo iyi ine miganhu (haidzokorore mamiriro emvura-yakaoma uye nharaunda ine munyu nguva dzose ine simba kupfuura mamiriro ezvinhu chaiwo), asi inopa hwaro hwakajairika hunondibvumira kuronga zvinhu nenzira yakarongeka.

Heino data kubva mukuyedza kwangu— Ndakashandisa zvinhu zveSS304 sheathed uye zvinhu zvealuminium foil kuburikidza nematanho akafanana eASTM B117 emaawa chiuru mukamuri redu rekuyedza remufekitori. Ndakaongorora sampuro pamaawa zana ndikanyora chiratidzo chekutanga chekuora kunoonekwa, poindi ye50% yekuora kwepamusoro, uye poindi yekukundikana kushanda (inotsanangurwa sekudzivirira kudziya kunodonha pasi pe1 MΩ pa500V DC):

Chiyero SS304 Yakaputirwa SS316 Yakaputirwa Foiri yeAruminiyamu
Kuora kwekutanga kunoonekwa 200-300 maawa (ngura shoma pamusoro pechinhu ichi chete pamucheto wekucheka) 500-800 maawa (nzvimbo shoma, dzakaparadzana pamisungo yekubatanidza) Maawa 48-96 (mavara machena earuminiyamu oxide pamusoro)
50% ngura pamusoro Hazvisviki pa1,000 h Hazvisviki pa1,000 h 200-350 maawa
Pokukundikana kushanda zvakanaka >1,000 maawa (chisimbiso chekupedzisira ndicho chaive chinogumira) >1,000 maawa (hapana kukundikana muboka rekuyedza) 400-600 maawa (kubvisa foil, kuratidzwa kwewaya yekupikisa)
IR mushure mekuyedzwa pa500V DC >100 MΩ (MgO yakaoma, isina zvisimbiso) >100 MΩ (hapana kukanganiswa kunoyerwa)  
Kuchinja kwehuremu pa500 h +0.3% kusvika +0.8% (kuunganidzwa kwezvigadzirwa zvengura) +0.1% kusvika +0.3% -2.5% kusvika -4.2% (kurasikirwa kwezvinhu kubva pakuiswa kwegomba)

Mhedziso yacho haina mubvunzo:Zvinhu zvine jira reSS zvinopona kutenderera kwese kwemvura inopfapfaidzwa kwemaawa chiuru (1,000) zvichikanganiswa nekuora kwerunako. Zvinhu zvine aluminium foil zvinoratidza kutadza kushanda zvakanaka — kuchenesa, kusvibiswa newaya, kuputsika kwekudzivirira kupisa — zvisati zvasvika pakati penzira. Pandinowedzera mamiriro ekunze eSE Asia — kusvibiswa nehunyoro panguva imwe chete, tembiricha, uye kusvibiswa kwechlorine sanitizer — musiyano uyu unowedzera, sezvandakanyora mumishumo yemumunda kubva kumahombekombe eThailand neVietnam.

Kukwegura kweHunyoro: Mhedzisiro Yangu Yekuongororwa KweRH Yakakurumidza ye85°C/85%

Muruzivo rwangu, nzira huru yekuparadza chikafu haisi munyu - ine hunyoro hwakawanda hunogara huripo pamwe chete nekupisa kwakawanda. Midziyo inodziya panguva yekugadzira, inotonhorera panguva yekuchenesa, uye inochinja-chinja pese pakuchinja. Ndakaita bvunzo yekukwegura kwehunyoro nekukurumidza pa85°C / 85% RH - mushure meizvozvo.IEC 60068-2-78— pamhando dzese dziri mbiri dzezvinhu kwemaawa 2,000 anotevedzana, zvichiyera kuramba kupinza kwemhepo panguva imwe chete yemaawa 250.

Zvinhu zvealuminium foil zvakatanga kuora pa350-400 maawa.Ndakaona zviratidzo zvekutanga zvekutsvuka kwepolymer pamucheto wefoil pasi pe10x magnifier. Pakapera maawa chiuru, ndakanga ndava nemasampuru matanhatu kubva pagumi ari pasi pe10 MΩ insulation resistance threshold yandinoona seyakachengeteka pakushanda kwechinhu chipi nechipi munzvimbo inogadzirwa chikafu chakanyorova. Pakapera maawa chiuru nemazana mashanu, polymer adhesive yakanga yatsemuka uye yatsemuka — ndaigona kubvisa foil layers nemunwe wangu, izvo zvisingafanirwe kuitika. Pakapera maawa chiuru nemazana maviri, sampuro nomwe kubva pagumi dzakanga dzakundikana zvachose: kungave dzakapfupikiswa kusvika dzapwanyika kuburikidza nemabhiriji ehunyoro, kana kuratidza girini copper corrosion inooneka (kubva pakubatanidza lead) uye brown iron oxide (kubva pawaya ye resistance) panzvimbo dze delamination.

Zvinhu zvangu zveSS304 zvakaiswa musheti hazvina kuratidza kuora kwebasa mukati menguva yese yemaawa 2,000.Kudzivirira kweMgO kwakaramba kuri >100 MΩ — Ndakasimbisa izvi ne500V DC megohmmeter yakaganhurirwa paIEC 60335-1 panguva imwe neimwe. Kuchinja chete kwaiva kusviba kweruvara rwepamusoro pamisungo yeweld. Imwe sampuro yakaita ngura diki pachiratidzo chezvishandiso apo passivation layer yakanga yakwenywa panguva yekugadzira. Ndakaramba ichishanda zvakadaro, uye ngura haina kupararira — zvichiratidza kunzwisisa kwangu kuti SS304's self-passivating chromium oxide layer inochinja sei pakukuvara. Izvozvo zvakati,Iye zvino ndasarudza maturusi akachengetedzwa panguva yekuiswakudzivirira izvi zvachose.

Maererano neruzivo rwekudzivirira ngura rwakagadzirwa neThe Engineering Toolbox, bvunzo ye85/85 inoratidza kugara kwenguva refu kwekugadzirwa kwechikafu pane kupfapfaidza munyu nekuti inotevedzera nzira chaiyo yekukundikana kwandinoona mumunda: kupinda kwemvura kwenguva refu kuburikidza nezvisimbiso zvepolymer, kwete kurwiswa kwakanyanya kwemakemikari panzvimbo dzesimbi dzakafumurwa.

Chinhu Chinokonzera Chlorine: Zvandakaona neCIP Sanitizers

Maitiro mazhinji ekuchenesa chikafu muSE Asia anoteveraMitemo yeFDA HACCPuye shandisa sodium hypochlorite pa100-200 ppm. Ndakaona vashandi vekuchenesa vachipfapfaidza izvi zvakananga pazvinhu zvinopisa panguva yekuchinja kweshift. Kemikari yacho inogara yakaita firimu diki, ichinyanya kusimba mvura painopwa, kusvika nguva inotevera yekugadzira yaipisa uye yakurumidzisa reaction.

SS316 ine huwandu hwe2-3% hwemolybdenum inoratidza kusimba kuri nani pakurwiswa nechloride.nekuti molybdenum inosimbisa passive chromium oxide layer. Ini ndinoshandisa fomura yePREN: PREN = %Cr + 3.3 × %Mo + 16 × %N. SS304 inowana anenge 18-20; SS316 inowana 24-26. Kurudziro yangu shoma yePREN yekusangana nechlorine sanitizer ndeye 22 — SS304 inongogamuchirwa zvishoma, uye ndinosimudzira kuenda kuSS316 kune chero CIP kana nzvimbo yekuwachisa. Aluminium yakajairika haina nzira yakaenzana yekudzivirira makomba — layer yayo ye oxide inoumbwa natural inorwiswa nyore nyore nema chloride ions, kunyanya kana ichidziya (>40°C) uye ine acidic (

Nzvimbo yekugadzira ma shrimp muCan Tho, Vietnam yaishandisa ma aluminium foil heating pads pasi pe conveyor belt dryers - sarudzo yakagadzirwa nemutengesi wemidziyo yekutanga. Nzira yekuchenesa yaive 150 ppm sodium hypochlorite yaipfapfaidzwa maawa mana ega ega. Mushure memwedzi misere, ndakaongorora zvinhu zvakakundikana: maburi e pinhole kubva ku chlorine ichirwisa aluminium foil yakatetepa pamiganhu yezviyo, zvichiita kuti pave nema tunnel e corrosion microscopic ayo akaputika achienda pamusoro. Ndakatsiva system nema SS316 sheathed cartridge heaters mumabracket e mounting e steel stainless steel ane drip-edge drainage. Makore maviri gare gare, zvinhu zve SS316 hazvina kuratidza kuora kwekuyerwa. Ndakaverenga ROI: mutengo wekutanga we SS316 waive wakakwira ne2.8x kupfuura wepakutanga we aluminium foil, asi ndakadzivirira downtime chete ndakawana premium iyoyo mukati memwedzi gumi nerimwe.

Ini ndinorevaruzivo rwakagadziriswa rwesimbi isina ngurapakutsigira kuvandudzwa kweSS316. Zviri mumolybdenum hazvisi zvekushambadzira - zvinoyerwa, zvinosimbiswa nesimbi. Ndinogona kunongedzera kufomura yePREN, data reASTM B117, uye mhedzisiro yeCan Tho - mitsara mitatu yakazvimirira yehumbowo inotsigira mhedziso imwe chete.

Nguva Yemari Yekugadzirisa Kwemakore Mashanu: Zvandakanyatso tevera Pakuisa Kwangu

Ndakatora data rekugadzirisa kubva kunzvimbo gumi nemana dzekugadzira chikafu muAsia — 7 ndichishandisa zvinhu zveSS304/316 zvakaputirwa, 7 ndichishandisa aluminium foil. Ndakatevera zvikamu zvishanu zvemutengo: zvikamu zvekutsiva, vashandi vevanhu vaviri, nguva yekushanda kwekugadzira, kufona kwekukurumidzira, uye kuongororwa kwekuchengetedzwa kwemagetsi mushure mekutsiva zvichienderana neIEC 60335-1.

Heino data rakabatanidzwa remakore mashanu — ndagadzirisa mitengo yese kusvika pa100, apo 100 yakaenzana nemari yese yemakore mashanu yekuisa SS304:

Gore SS304 Yakaputirwa (yakaunganidzwa) SS316 Yakaputirwa (yakaunganidzwa) Foiri yeAruminiyamu (yakaunganidzwa) Zvinyorwa kubva kuMarogi Angu
Gore 1 28 33 15 Aruminiyamu yakaderera: yakachipa pakutanga. Hapana anoitsiva pari zvino.
Gore rechipiri 28 33 42 Apa ndipo panofanira kutorwa zvinhu zvakasiyana-siyana.Ndakanyora zvinhu zvekutanga zvealuminium foil zvinotsiviwa pamwedzi we14-18 munzvimbo shanu pa7. Zvinhu zveSS hazvina kuchinja.
Gore rechitatu 31 33 78 Kukundikana kwefoil yearuminiyamu kunokurumidza. Ndakanyora kutsiva kaviri kana katatu panzvimbo imwe neimwe. Nguva yekushanda kwekugadzira ndiyo inonyanya kukosha - kumira kamwe chete kwemaawa mana pafekitori yezvinwiwa kunodhura $8,400 mukurasikirwa kwezvigadzirwa.
Gore rechina 35 36 121 Aruminiyamu inodarika mutengo wemakore mashanu weSS pagore rechina.Zvinyorwa zvangu zvinoratidza kuti mapoka ekugadzirisa zvinhu ari kutsiva zvinhu zvefoil panguva yekuvharwa kwakarongwa. SS304: kugadzirisa kamwe chete panzvimbo yeCIP ine hukasha.
Gore rechi5 40 41 168 Huwandu hwearuminiyamu hwakapetwa ka4.2 pane huwandu hweSS304. Zvandakashandisa paSS316 zvinoratidza chimwe chinhu chakatsiviwa mugore rechina.5 - ndiyo yega SS316 yakakundikana mudata rangu, uye ongororo yakaratidza kuti yaishanda ne45% pamusoro pehuwandu hwewatt hwakatarwa nekuti mutengi akanga agadzirisa system yekudzora asina kundibvunza.

Ndinoda kunyatsotsanangura zvandinodzidziswa nenguva ino.Chinhu chealuminium foil hapana mubvunzo kuti chinokunda gore rekutanga pamutengo - uye dai ndaiongorora pamutengo wemwedzi gumi nemiviri yekutenga, ndaizosarudza aluminium foil nguva dzese. Asi mafekitori ekugadzira chikafu andinoshanda nawo ane mari yekushandisa pamakore mashanu kusvika manomwe. Pakazosvika gore rechipiri, mutengo wealuminium foil watopfuura huwandu hweSS304 nekuti ndaifanira kutsiva zvinhu panzvimbo dzinopfuura hafu yenzvimbo dzangu dzinotariswa. Pakazosvika gore rechitatu, sarudzo yealuminium foil inodhura ka2.5 pane SS304 nekuti huwandu hwekutsiva hunowedzera - kukuvara kwengura kunoramba kuchienderera mberi uye kuchikwira, uye kutenderera kwega kwega kwekutsiva kunounza zvinhu zvitsva munzvimbo isina kuchinja, saka zvinokundikana pahurongwa hwakafanana nehwepakutanga.

Uku ndiko kufa kwevanhu kwandakaona munzvimbo nhatu dzakasiyanaNdisati ndavanyengetedza kuti vachinje. Imwe fekitori inoshandisa mapedhi ekudziisa ealuminium foil nekuti anodhura payuniti imwe neimwe. Zvinhu zvinotanga kutadza kushanda pamwedzi 14-18. Chikwata chekugadzirisa chinoatsiva chimwe nechimwe panguva yakatarwa yekusashanda - izvo zvinowedzera nguva yekusashanda nemaawa 2-4 panguva imwe neimwe, zvichideredza kugona kwekugadzira. Mushure mekutsiva kwechipiri, maneja wefekitori ashandisa mari yakawanda pabasa, nguva yekusashanda, uye zvikamu zvekutsiva kupfuura mari yekutanga yekuisa. Ndakaona izvi zvichiitika pafekitori yekugadzira kokonati muThailand, fekitori yemanoodles muJakarta, uye muchina wekuisa muto wehove muPhan Thiet. Muchiitiko chimwe nechimwe, kushandura kuita zvinhu zveSS304/316 zvakaputirwa - kunyanya zvedu.mhinduro dzekupisa dzemaindasitiri dzakagadzirwa nemaitiro akasiyana— yakaputsa denderedzwa. Nguva yekubhadhara yandakayera yaive pakati pemwedzi gumi nerimwe kusvika gumi nematanhatu, iyo yandinoona yakafanana zvikuru mukushanda kwezviyero zvakasiyana uye kusimba kwehutsanana.

Gwaro rekusarudza raJake rekushandisa: Kufananidza Zvinhu Zvinopisa neNzvimbo Dzako dzeKugadzira

Handitendi mukukurudzira zvinhu zvakasiyana-siyana. Chivako chega chega chekugadzira chikafu chine nzvimbo dzakasiyana-siyana dzekupisa dzine hurema hwakasiyana, uye ndakaona kuti hunyanzvi hwakakodzera hunosiyana zvichienderana nenzvimbo mukati menzvimbo imwe chete. Mushure mekunyora nzvimbo gumi nemana dziri muSouth Asia, ndakagadzira hurongwa hwekusarudza hunotevera hwandinoshandisa kumapurojekiti angu ese ekupa mazano. Iyi haisi modhi yedzidziso - kurudziro yega yega inotsigirwa nedata remunda kubva kunzvimbo nhatu dzakasimbiswa.

Nzvimbo Yekugadzirisa Kuoma Kwezvakatipoteredza Chinhu Chandinokurudzira Chikonzero kubva kuMy Field Data
Kuchengetera zvinhu zvisina mvura / kudziyisa mudura Kupisa kwakaderera: 50-70% RH, hapana sanitizer, 40°C yakakwira Foiri yealuminium (yakabatanidzwa nepolyester) Ndine zvinhu zvefoil mudura reThai re dry rinogara kwemakore manomwe zvichikwira pasina kuora kunoyerwa. Polymer adhesive haimbooni hunyoro hunopfuura 70% RH, saka hydrolysis haitangi. Kuchengetedza mari kana tichienzanisa ne SS kuripo uye kunogara kwenguva refu munzvimbo iyi.
Kuchengetera zvinhu zvinotonhora / kunyungudutsa mufiriji Kutonhora kwakaderera-pakati: chando chinogara kwenguva refu asi tembiricha yakaderera inoderedza reaction kinetics Foiri yearuminiyamu (yakabatanidzwa nesilicone) Pa -18°C, mwero wekuora haunyanyi kukosha. Ini ndinosarudza silicone namatidza yekupisa (-60°C kusvika 200°C). Handina kumbokundikana mukuisa firiji kasere kwemakore mashanu ndichishandisa gadziriro iyi.
Nzvimbo dzekushanda kwekupisa kwenzvimbo (kurongedza, kuongorora) Zviri pakati nepakati: 70-85% RH, dzimwe nguva inopfapfaidzwa zvakanyanya kubva panzvimbo yekuwachisa iri pedyo SS304 yakaputirwa (yakajairwa MgO fill, epoxy end seal) Iyi ndiyo nzira yangu yekutanga yekutarisa chero nzvimbo ine hunyoro hunopfuura 75%. SS304 chubhu inobata kunyorova uye kusangana kwemakemikari pasina kuora. Ndakatevera nzvimbo gumi nembiri murudzi urwu rwenzvimbo, hapana anotsiva kwemakore matatu.
Nzvimbo dzinonyoroveswa (kusuka, kubvisa tsvina, kupwanya ganda) Yakakwira: mvura inogumira, 85-95% RH, kusvibiswa kwesanitizer zuva nezuva SS304 yakaputirwa (chisimbiso chegirazi kubva pasimbi kuenda pagirazi, ndinotsanangura izvi sezvinodiwa) Apa ndipo pandakaona zvisimbiso zve epoxy zvichikundikana mukati memwedzi gumi nemiviri. Chisimbiso chegirazi-kuva-simbi hachigone kutaurwa nezvacho mumashoko angu enzvimbo idzi. Ndakadzidza izvi zvakanditorera mari yewaranti muna 2020 - kubva pandakachinja kuenda kuzvisimbiso zve hermetic, handina kumbobvira ndawana hunyoro munzvimbo dzakanyorova.
Nzvimbo dzeCIP / washdown (spray yakananga yekuchenesa) Zvakanyanya: kusangana zvakananga ne100-200 ppm NaOCl, peracetic acid, QACs; kupisa cycling ka4-6 pazuva SS316 yakaputirwa (chisimbiso chegirazi-ku-simbi, PREN ≥ 24) Iyi ndiyo nzvimbo yakaoma zvikuru yandinotaura pakugadzira chikafu. Molybdenum iri muSS316 inodiwa — Ndakayera kurwiswa kwepamusoro kweSS304 munzvimbo dzeCIP mushure memwedzi gumi nemisere. Ndakatsanangurawo ukobvu hwemadziro hunosvika 1.5 mm uye 316L weld filler yemakona ese akagadzirwa nemabhuraketi munzvimbo idzi.
Nzvimbo yegungwa/ine munyu wakawanda (miti iri mukati memakiromita mashanu kubva kugungwa) Kuwedzera kwekushushikana kwe chloride inobuda mumhepo SS316 yenzvimbo dzese, zvisinei nekuoma kwemaitiro Ndinoyera chloride inoiswa mumhepo pa50-200 mg/m²/zuva panzvimbo dziri kumahombekombe muVietnam neThailand. Izvi zvinowedzera corrosion stress iyo SS304 yangu munzvimbo dziri kumahombekombe yakaratidza kuti yakabatana ne weld seams mukati memwedzi makumi maviri nemana. Kuvandudzwa kweSS316 kunowedzera inenge 15-20% pazvinhu zvekupisa, uye ndinoiona seinishuwarenzi yakachipa yandinogona kutenga maneja wezvivakwa zvemahombekombe.

Ndinowana mubvunzo mumwe chete kubva kune maneja wese wekutenga:"Sei tisingataure SS316 kwese kwese?" Mhinduro yacho ndeyekuti mari inodzorwa. Kune vanochengeta zvinhu mufiriji nekushandisa mufiriji, SS316 haina pundutso inoyerwa - kuwedzera 15-20% pamutengo wekushanda usingashandiswe kupambadza matsananguro akawandisa.

Ndinokurudzira kuisa chivakwa chako munzvimbo nhanhatu dziri pamusoro apa uye kushandisa mari yakatarwa yemakore mashanu. Munzvimbo dzinopfuura makumi mana dzandakaisa, hybrid specification inopa aluminium foil ku20-30% yenzvimbo, SS304 ku50-60%, uye SS316 ku10-20%. Mari yakaiswa inoderera ne40-60% pasi penzira yeUniversal-SS316, ine kuvimbika kwakaenzana. Ndinoongorora specifications sechikamu chega chegapurojekiti yechinhu chekupisa chakagadzirwa nemaokoNdinobvuma — ndichatevera hurongwa humwe chete nemi uye ndichakupai mazano angu echokwadi neruzivo rwebasa runotsigira.

Nezve Munyori

Jakeinyanzvi yepamusoro mukugadzira zvinhu zvinodziya kuJingwei Heat, kwaakatsanangura uye akaraira masisitimu ekudziyisa emumaindasitiri munzvimbo dzinopfuura makumi mana dzekugadzira chikafu nezvinwiwa muSoutheast Asia yese kubvira muna 2016. Basa rake rinosanganisira kudziyisa, kudziyisa mhepo, uye kushandisa mashandisirwo ekudzikisa kupisa mumafekitori muThailand, Vietnam, Indonesia, Philippines, neMalaysia. Paanenge asiri kugadzirisa zvikanganiso zvengura panzvimbo yacho, anochengetedza dhatabhesi yemhedzisiro yebvunzo dzinokurumidza - parizvino maawa ebvunzo anopfuura zviuru zvitatu akachengetwa paASTM B117, IEC 60068-2-78, uye maprotocol ekugadzira chikafu - aanoshandisa kusimbisa zvinodiwa zvemidziyo asati atumirwa. Jake ane dhigirii muMaterials Engineering uye anoona girazi-ku-metal hermetic seal sechinhu chisingakosheswi zvakanyanya mukugadzira kudziyisa kweindasitiri. Anogona kusvikwa kuburikidza newebhusaiti yeJingwei Heat kana kuburikidza nenetwork yake yehunyanzvi paFacebook.


Nguva yekutumira: Chikumi-11-2026